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regulator WILL This regulator
WILL NOT About Batteries
These
voltage regulators completely
eliminate the annoying problem of either over charging or under charging your
battery. No more guesswork when changing the
charge rate, no more ruined paint jobs, no more fried batteries! Best of
all, these modifications are not visible to field judges!
This voltage regulator is designed to fit all Splitdorf DU model generators,
including DU-1, DU-5, and DU-7, both clockwise and counterclockwise
rotation. Installation of this solid state voltage regulator will allow
you to easily change the direction of rotation of any DU series generator to fit
your particular application. These generators were commonly used on Indian, Henderson,
Excelsior and other motorcycles (except Harley Davidson) from 1918 to 1931.
Installation
This regulator fits neatly under the cap of all DU series generators and
cannot be detected from the outside. Installation of this regulator
requires removal of the original third brush and cutout relay and can be performed by the average Joe, even those who
may be electrically challenged! Detailed instructions and necessary
hardware are included. Only a small amount of high temp RTV silicone is
not included (available at all auto parts stores for a minimal cost).
The photograph below shows a solid state voltage
regulator installed on a DU-7 generator.

The
Splitdorf Solid State Voltage Regulator WILL:
- Allow you to easily change the direction of rotation of any DU series
generator to fit your particular application. For more details on
reversing rotation, refer to the Splitdorf Generator web site at Steve Blancard's original web site .
- Allow continuous operation of stock lighting
without discharging the battery.
- Maintain the battery at 7.25 volts maximum with a
charge rate of 0.5 amps when running with lights off.
- Allow the generator charging rate to fluctuate
from 0.5 amps up to a maximum of approximately 10 amps. (This 10 amp figure
may vary considerably, depending on the model and condition of your generator,
battery capacity and lighting loads on your motorcycle.)
- Allow the generator to be operated continuously
when there is no battery in the system without damaging the generator or
regulator, unlike the original, which would destroy the generator if run for
any length of time with no battery in the system.
- Eliminate any problems associated with the
original style cutout (either electrical or centrifugal type), since it is
replaced by an internal diode in the new regulator circuit.
- Be virtually impossible to detect from the
outside, unless observing the ammeter while running the engine.
- Extend the battery life considerably, assuming
you have a good battery to start with and it is given reasonable care.
The
Splitdorf Solid State Voltage Regulator WILL NOT:
- Fix a poorly or non-functioning generator. You
must have a properly functioning generator before installing the regulator!
- Make up for a dead or weak battery. Get a good
battery and take care of it!
- Allow the operation of lights and charge a low
or dead battery simultaneously.
- Allow the generator to produce any more power
than it was originally rated for, other than for very short periods of time,
without damaging the generator or regulator. Therefore, this means that you
are stuck with the stock lighting equipment that was on your motorcycle
originally. Don’t expect this regulator to allow the old Splitdorf
generator to power a halogen light, because all it will do is drain the
battery and overload the generator, possibly destroying both in the process!
About Batteries
The Splitdorf Solid State Voltage Regulator
is designed to work best with a 12 amp-hour lead acid battery. These
batteries fit perfectly in the pre-1931 battery boxes, and are 6 3/8" tall
by 3 1/2" by 3 1/4". Smaller batteries can be used; however, the
voltage may run higher than 7.25 with no load on the system, which could
potentially damage the battery. Gel-Cell batteries can also be used with
this regulator; however, depending on the size of the battery, the no-load
voltage may run higher than desired which can damage the battery.
Splitdorf literature rates the different
models as follows:
DU-1: 4.5
amps at 7.5 volts
DU-5: 4.25 amps at 7.5 volts at 2500 rpm
DU-7: 4.5 to 5.5 amps at 3500 rpm
12 amp-hour lead acid batteries are
available for sale on this web site. Go to the Order Now
page
for purchasing information.

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