Solid State Voltage Regulators For 3 Brush Motorcycle Generators

Setting Up An Early Corbin Speedometer;
This quote from a 1925 Corbin speedometer
handbook would have you believe your life is in danger without one. While
hardly the case, a speedometer certainly is a practical accessory for today's
rider of yesterday's motorcycles.
A 100 mph Corbin speedomter on an early Indian 4
The Corbin speedometer was manufactured
by the Corbin Screw Corporation, New Britain Connecticut, beginning around
1910. Corbin was the successor to the American Hardware Corporation, which
itself was founded about 1878. Most early Corbin speedometers were produced
under the CorbinBrown name, but some may have been produced under the
Brown name alone.
DRIVE LINE COMPONENTS TIRE SIZE The circumference of the tire is what
you need to know here. Regardless of the tire's stated size,
measure to be sure. Tire wear and inflation also have a bearing on tire
circumference. Start by measuring the diameter from outside to outside
edge at the centerline of the tread. Use a large caliper to gauge the distance,
then measure the caliper. The largest caliper in my tool box only goes
to twenty inches. So I made a simple one from two pieces of 1x4 lumber.
Using this tool, I was able to measure within a 16th of an inch. A yardstick
can be used, but the chance of inducing error is increased because you
must still eyeball the yardstick to the centerline. The formula used to
determine circumference is:
Measuring tire circumference with home made calipers.
ROAD GEAR or REAR WHEEL SPROCKET Right angle drive
Corbin speedometers were driven by what Corbin termed a "road gear", clamped
to the spokes of the rear wheel. Road gear drive was later replaced
by sprocket drive, which in turn was replaced by axle drive. Indian used
a road gear on the Chief through 1928 and the Scout through 1927. The IndianAce
and later Fours through 1930 were sprocket driven. Sport Scouts used sprocket
drive through 1939. HarleyDavidson used road gears through 1929, then
changed to sprocket drive for two years.
Harley, with only two exceptions, used right angle drive units until 1932
on their big twins. The exceptions were 45s and singles which used them
through 1933. Excelsior and Henderson used road gears until the end of
production in 1931. Road gears were available in a wide variety of sizes
from 64 to 110 teeth.
On the left is a road gear driven drive unit, on the right a sprocket driven unit PINION GEAR This is the small fiber gear on the right angle drive unit driven by either the road gear or the sprocket. There are two styles of pinion gears; small teeth for use with a road gear and large round teeth for use with a rear wheel sprocket. The change to rear sprocket drive simplified the installation procedure and eliminated the road gear, but it also brought with it an unforeseen problem  vibration. Harley and Indian eventually provided soft rubber gears in lieu of fiber ones in an effort to reduce this problem. RIGHT ANGLE DRIVE UNIT
A right angle drive gear, dumbbell link chain and
outer case
SPEEDOMETER CABLE Corbin used two types of drive cables. Most commonly available was the 5/8" OD cable. This used a unique inner cable made of "Dumbbell links", actually more like a chain than a cable. Corbin was quite proud of this design because of its smooth operation and resistance to kinking. The other cable had a 1/2" OD and used the more common wire wound inner cable. The 1/2" cable may have been available on special order through the 1930s. SPEEDOMETER HEAD This is the speedometer itself.
Corbin made quite a variety of these over the years. Variations include,
but are not limited to 30, 60, 80, 100, 110 and 130 mph, 100, 130, 160
kph, luminous dial (beginning about 1920), maximum speed hand, tripmeter
and others. It is beyond the scope of this article to discuss specific
motorcycle applications. Generally speaking, speedo heads that have nickel
plated bodies are from the teens, 60100 mph and 100130 kph dials were
available in the mid 20s, 110 mph and 150 kph came into use in the mid
1930s. Internal lighting generally became available about 1934, but was
available on special order beginning in the late 20s. The important thing
we need to know in order to get an accurate speedometer reading is the
required number of input revolutions per mile of travel. Most likely, all
Corbin speedometers used a standard input 2,560 revolutions per mile.
DETERMINING DRIVE RATIOS Let's walk through an example of how to determine the gearing necessary for an accurate speedometer. I'll use my 1930 Indian Four. This machine already has a complete and operating speedometer, but it's not reading accurately (sound familiar?). I want to determine what size fiber pinion gear is necessary to make it read accurately. The known quantities are: Tires are 4.00  18 Coker drop center diamond tread; 36 tooth rear sprocket; 1:1 ratio right angle drive unit; and a 2,560 revolutions per mile speedometer head. 1. Inflated to 35 psi, the tires have a diameter of 26.0" measured with my home made calipers. Now take this measurement and calculate the circumference. 26" (diameter) x 3.14 = 81.64" Circumference The circumference of the Coker 4.00  18" tire inflated to 35 psi is 81.64 " 2. Convert the circumference from inches to feet. 81.64" / 12” = 6.803' 3. Now determine the tire revolutions per mile (TRPM): 5280'(one mile) / 6.803' = 776.128 TRPM 4. Now comes the tricky part, determining apparent TRPM. Apparent TRPM is the output from the right angle drive unit. Use the appropriate formula for your drive unit ratio. A. 1:1 ratio drive unit: This is what my Indian Four has and it's the easy one. Apparent TRPM is the same as TRPM from step 3 (776.128). B. 14:15 ratio drive unit: Take the tire revolutions per mile from step 3 (776.128) and multiply it by 1.071. The result is the apparent TRPM. 776.12 x 1.071 = 831.233 (APPARENT TRPM) C. 15:14 ratio drive unit: Take the TRPM from step 3 (776.128) and multiply it by .933. The result is the apparent TRPM. 776.128 x .933 = 724.127 (APPARENT TRPM) 5. If you made it this far, don't quit now, you're in the home stretch. Determine the ratio between APPARENT TRPM from step 4. A, B or C and the revolutions required at the speedometer head using the following formula: 2560 / APPARENT TRPM = RATIO A. 1:1 ratio drive unit: 2,560 / 776.128 = 3.298 B. 14:15 ratio drive unit: 2,560 / 831.233 = 3.079 C. 15:14 ratio drive unit: 2,560 / 724.127 = 3.535 4. Lastly, determine the fiber pinion gear size. Divide the number of teeth on the sprocket or road gear by the ratio determined in step 5.A, B or C. The 1:1 drive unit of my Indian is: 36 / 3.298 = 10.91 (fiber pinion gear size). Since gears are made in whole number sizes, round 10.91 up to 11. An 11 tooth fiber pinion gear will provide the most accurate speedometer reading. If by now you haven't exhausted your
calculator's batteries, you've done well. While this may seem complicated,
it really is quite simple. Just take your time and make sure your calculations
are correct. You'll be rewarded with an accurate speedometer that will
provide many miles of service. Good Luck!
Many thanks to Doc Schuster for assistance with this article.
APPENDIX Early Corbin speedometer and driveline resources 1. Dr. Fred J. Schuster
2. Mr. George Breitung
3. Mr. Woody Carson
4. Mr. Peter R. Heintz
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